Wire harnesses

As an integrated services provider, our greatest achievement is mastering everything from a single stranded wire to the most complex system cabling. In a nutshell:

  • 30 years' experience of expertise throughout the industry
  • Cables and cable packages/harnesses
  • Machine wiring
  • On-site assembly and installation
  • Just in time or just in sequence delivery

Cutting to length, crimping, stranding, tinning or assembly with a wide range of stranded wire: all-in-one solutions incl. mechanical parts from a single EMS system provider are more cost-effective than maintaining your own design department:

  • Process reliability and delivery on schedule
  • Flexibility in fixed costs
  • Supplier bundling

High Volume Kabelkonfektion

The Alpha 356 crimping machine made by Komax is a fully-automatic crimper for universal use and with more than 300 different usable crimp contacts and more than 200 available tools.

Technical data

  • Length range: 60mm - 65000mm (2.36in.-213ft.), optionally 30–60mm (1.18in.–2.36in.)
  • Length accuracy (repeater): ± (0.2% +1.0mm (0.04in.)
  • Stripping lengths: 0.1 - 35mm (0.004in.-1.38in.)
  • Stripping lengths with partial removal: 47mm (1.85in.) on side 1, 35mm (1.38in.) on side 2, optionally up to 80mm (3.15in.)
  • Cable cross-sections: 0.22 - 6.0mm² (AWG24 - AWG10), optionally from 0.13mm² (AWG26)

Services

  • Cost and time-saving high-volume wire harness assembly due to 10-fold speed increase with fully-automatic machines (compared to use of a semi-automatic machine)
  • 100% process stability thanks to continuous crimping force monitoring
  • Clear specification of the stranded wire to be produced
  • Easy and foolproof user interface
  • Universal usability due to extensive wire assembly portfolio

Our services at-a-glance

Comprehensive support along the value chain

  • Procurement: planning/process planning and sourcing optimisation

  • Design: requirements planning, incl. layout and standardisation

  • Manufacturing: signalling and performance cabling, cable modules, complex wiring harnesses, plus prototyping, one-off, multi-variant and repeat production

  • Quality assurance: certified TQM system = no product leaves manufacturing until a range of inspection systems have guaranteed the soundness of the product's functional capability.

Rapid service

Need things to go a little faster?

Even if the unexpected happens: we offer a 48 h rapid service for your cabling needs with no minimum order – as standard. Simply fill in the online form, have a chat with our technician – and you're done.

Rapid-Service NOW

Cases & Solutions