Vapour phase soldering
SMT placement machines
3 x Samsung SM421
- 6 spindles with flying CCD vision or stage vision (with megapixel camera)
- Polygon vision for automated odd-shaped part identification
- 120 feeder slots max. (8 mm), SM non-stop feeder (interchangeable in-process), intelligent feeder system, feeder stock monitoring
- Traceability
- Automated pickup offset correction
- Flying vision component spectrum: 01005 ~22 mm IC, QFP ~0.3 mm (lead pitch), CSP/BGA ~0.5 mm (ball pitch)
- Stage vision: ~55 mm, connector ~75 mm
- Placement rates 21,000 CPH (chip part/h) (IPC-9850)
- Placement accuracy: chip ±50 μm, QFP ±30 μm
- Board size min. 50 x 40 mm, max. 600 x 400 mm (L-type)
- Board thickness 0.38 ~ 4.2 mm
4 x quad QSA-30
- Placement rates 7,000 CPH (chip part/h)
- Component types from 0603 to 26 mm²
- Max. component depth 10 mm
- Min. lead pitch 0.65 mm, lead alignment 0.65 mm
- 3 placement spindles, 3 heads
- Placement accuracy: chip ±0.1 mm, QFP ±0.08 mm
- Board dimensions max. (length x width) 18" x 16" (450 mm x 400 mm), min. 2" x 2" (50 mm x 50 mm)
- Board thickness max. 0.15" (4.0 mm) (including warpage), min. 0.015" (0.38 mm)
Solder paste printers
DEK Infinity Screen Printer
- Green camera
- Blue 500 mm USC with vacuum
- Advanced board and stencil 2D inspection (2Di)
- Maximum print area: 510 mm (x) x 508.5 mm (y)
- Maximum screen frame size: 736 mm x 736 mm x 38 mm
EKRA X3 Screen Printer
- EKRA Vision Alignment System (look up + look down)
- Optional automatic 2D inspection (post-print inspection)
- Programmable, automatic stencil cleaning
- Maximum print area: 510 mm (x) x 508.5 mm (y)
- Maximum screen frame size: 736 mm x 736 mm x 38 mm
Samsung SMP200XL
- Optional automatic 2D inspection
- Programmable, automatic stencil cleaning
- Maximum screen frame size: 736 mm x 736 mm
- Maximum applicable PCB size: 650 mm x 400 mm
Martin Dotliner
- Dot size: 0.15 mm (min.)
- Axis resolution: 25 µm
- Working area: 325 mm x 495 mm
- Footprint: 700 mm x 900 mm
SMD Technology
Why go to Asia? Quality is just around the corner!
Remember to work through the following checklist if you're considering production based in Asia:
- Transportation routes and costs
- Insurance and levies
- Delivery time!
- What happens if goods shipments are delayed or lost?
- How are claims processed?
- Can you ensure rapid, straightforward personal support?
- Quality of goods? What's the reject rate?
- Can you be certain that "your" PCB doesn't suddenly turn up somewhere else?
Quality Made in Germany plus our system of offline feeder bank setup permits short, high-speed production lines featuring superior productivity and competitive prices.
Traceability
Our fully-automated systems achieve reliable average speeds of 35,000 components/h at excellent quality.
We offer traceability as standard at MODULE level. In special circumstances, traceability can also be guaranteed at the COMPONENT level.
Machine pool
3 lines, plus 3 standalone automated machines for prototyping, batch production and production of samples