Vapour phase soldering

SMT placement machines

3 x Samsung SM421

  • 6 spindles with flying CCD vision or stage vision (with megapixel camera)
  • Polygon vision for automated odd-shaped part identification
  • 120 feeder slots max. (8 mm), SM non-stop feeder (interchangeable in-process), intelligent feeder system, feeder stock monitoring
  • Traceability
  • Automated pickup offset correction
  • Flying vision component spectrum: 01005 ~22 mm IC, QFP ~0.3 mm (lead pitch), CSP/BGA ~0.5 mm (ball pitch)
  • Stage vision: ~55 mm, connector ~75 mm
  • Placement rates 21,000 CPH (chip part/h) (IPC-9850)
  • Placement accuracy: chip ±50 μm, QFP ±30 μm
  • Board size min. 50 x 40 mm, max. 600 x 400 mm (L-type)
  • Board thickness 0.38 ~ 4.2 mm

4 x quad QSA-30

  • Placement rates 7,000 CPH (chip part/h)
  • Component types from 0603 to 26 mm²
  • Max. component depth 10 mm
  • Min. lead pitch 0.65 mm, lead alignment 0.65 mm
  • 3 placement spindles, 3 heads
  • Placement accuracy: chip ±0.1 mm, QFP ±0.08 mm
  • Board dimensions max. (length x width) 18" x 16" (450 mm x 400 mm), min. 2" x 2" (50 mm x 50 mm)
  • Board thickness max. 0.15" (4.0 mm) (including warpage), min. 0.015" (0.38 mm)

Solder paste printers

DEK Infinity Screen Printer

  • Green camera
  • Blue 500 mm USC with vacuum
  • Advanced board and stencil 2D inspection (2Di)
  • Maximum print area: 510 mm (x) x 508.5 mm (y)
  • Maximum screen frame size: 736 mm x 736 mm x 38 mm

EKRA X3 Screen Printer

  • EKRA Vision Alignment System (look up + look down)
  • Optional automatic 2D inspection (post-print inspection)
  • Programmable, automatic stencil cleaning
  • Maximum print area: 510 mm (x) x 508.5 mm (y)
  • Maximum screen frame size: 736 mm x 736 mm x 38 mm

Samsung SMP200XL

  • Optional automatic 2D inspection
  • Programmable, automatic stencil cleaning
  • Maximum screen frame size: 736 mm x 736 mm
  • Maximum applicable PCB size: 650 mm x 400 mm

Martin Dotliner

  • Dot size: 0.15 mm (min.)
  • Axis resolution: 25 µm
  • Working area: 325 mm x 495 mm
  • Footprint: 700 mm x 900 mm

SMD Technology

Why go to Asia? Quality is just around the corner!

Remember to work through the following checklist if you're considering production based in Asia:

  • Transportation routes and costs
  • Insurance and levies
  • Delivery time!
  • What happens if goods shipments are delayed or lost?
  • How are claims processed?
  • Can you ensure rapid, straightforward personal support?
  • Quality of goods? What's the reject rate?
  • Can you be certain that "your" PCB doesn't suddenly turn up somewhere else?

Quality Made in Germany plus our system of offline feeder bank setup permits short, high-speed production lines featuring superior productivity and competitive prices.

Traceability

Our fully-automated systems achieve reliable average speeds of 35,000 components/h at excellent quality.

We offer traceability as standard at MODULE level. In special circumstances, traceability can also be guaranteed at the COMPONENT level.

Machine pool

3 lines, plus 3 standalone automated machines for prototyping, batch production and production of samples